TM03FUEL SYSTEM ...........................................................................................................399
TM03SYSTEM DESCRIPTION ................................................................................................................. 399
TM03FUEL TANKS ....................................................................................................................... 399
TM03FUEL LINES ............................................................................................................................. 399
TM03FUEL FILTERS .......................................................................................................................... 399
TM03FUEL SYSTEM MAINTENANCE .....................................................................................399
TM03DAILY ................................................................................................................................... 399
TM03GENERAL INSPECTION ................................................................................................................. 399
TM03FUEL SYSTEM - PRIME .............................................................................................401
TM03USING THE ENGINE TO PRIME THE FUEL SYSTEM .................................................................................. 401
TM03USING THE FUEL PRIMING PUMP (IF EQUIPPED) TO PRIME THE FUEL SYSTEM................................................. 402
TM03FUEL SYSTEM PRIMARY FILTER - REPLACE .................................................................403
TM03FUEL SYSTEM SECONDARY FILTER -REPLACE .............................................................403
TM03FUEL SYSTEM WATER SEPARATOR - INSPECT/DRAIN ..................................................405
TM03FUEL TANK WATER AND SEDIMENT -DRAIN ...............................................................405
TM03FUEL TANK ...............................................................................................................405
TM03DRAIN THE WATER AND THE SEDIMENT ....................................................................406
TM03FUEL STORAGE TANKS ..............................................................................................406
TM03FUEL RELATED COMPONENTS IN COLD WEATHER ......................................................407
TM03FUEL TANKS ....................................................................................................................... 407
TM03FUEL FILTERS ..................................................................................................................... 407
TM03FUEL HEATERS .................................................................................................................... 407
TM03INTAKE/EXHAUST
TM03AIR INTAKE & EXHAUST SYSTEMS ..............................................................................409
TM03OVERVIEW............................................................................................................................... 409
TM03AIR INTAKE SYSTEM .............................................................................................................. 409
TM03EXHAUST SYSTEM.................................................................................................................. 409
TM03AIR INTAKE SYSTEM ..................................................................................................412
TM03DESCRIPTION ........................................................................................................................... 412
TM03MAINTENANCE .......................................................................................................................... 412
TM03AIR CLEANER ..................................................................................................................... 412
TM03AIR CLEANER RESTRICTION INDICATOR ........................................................................................ 412
TM03AIR INTAKE TUBING .............................................................................................................. 412
TM03CHARGE AIR COOLER ............................................................................................................ 413
TM03REPLACEMENT .......................................................................................................................... 413
TM03FILTER ELEMENT .................................................................................................................. 413
TM03EXHAUST SYSTEM .....................................................................................................416
TM03AFTERTREATMENT REGENERATION DEVICE (ARD) ................................................................................. 416
TM03REDUCTION OF PARTICULATE EMISSIONS........................................................................................ 416
TM03MODES OF ACTIVE REGENERATION ................................................................................................... 416
TM03STATIONARY REGENERATION ..................................................................................................... 416
TM03ENGINE WARM UP ................................................................................................................ 416
TM03ENHANCED PASSIVE PLUS ........................................................................................................ 416
TM03REGENERATION DURING POWER TAKE-OFF OPERATION ...................................................................... 417
TM03ENGINE SPEED ..................................................................................................................... 417
TM03OPERATION OF THE COOLING FAN............................................................................................... 417
TM03LAMPS ................................................................................................................................... 417
TM03LAMP THAT IS INSTALLED BY THE VEHICLE MANUFACTURER .................................................................. 417
TM03OPTIONAL LAMPS .................................................................................................................. 417
TM03ENGINE COOLING
TM03INTRODUCTION .......................................................................................................419
TM03COOLING SYSTEM OPERATION ...................................................................................419
TM03ENGINE COOLANT ....................................................................................................419
TM03ENGINE COOLING SYSTEM .........................................................................................421
TM03PREVENTIVE MAINTENANCE ......................................................................................422
TM03DAILY CHECKS ......................................................................................................................... 422
TM03CHECKING COOLANT LEVEL ...................................................................................................... 422
TM036000 MILE INTERVALS ............................................................................................................... 422
TM03SUPPLEMENTAL COOLANT ADDITIVE ................................................................................................. 422
TM0348,000 MILES OR ANNUALLY ........................................................................................................ 422
TM03SERVICE PROCEDURES .............................................................................................423
TM03SYSTEM DRAIN AND REFILL .......................................................................................................... 423
TM03SPECIFICATIONS ......................................................................................................424
TM03RADIATOR ASSEMBLY ...............................................................................................424
TM03DESCRIPTION ........................................................................................................................... 424
TM03MAINTENANCE MANUAL
TM03COOLANT RADIATOR ................................................................................................................... 424
TM03CHARGE AIR COOLER ................................................................................................................. 424
TM03MAINTENANCE .........................................................................................................424
TM03RADIATOR/CAC CLEANING ........................................................................................................... 424
TM03RADIATOR ASSEMBLY REPLACEMENT .................................................................................................. 425
TM03REMOVAL PREPARATION .......................................................................................................... 425
TM03REMOVAL .......................................................................................................................... 425
TM03INSTALLATION ...................................................................................................................... 426
TM03RADIATOR DISASSEMBLY .............................................................................................................. 426
TM03CHARGE AIR COOLER ................................................................................................................. 426
TM03COOLANT RADIATOR ................................................................................................................... 426
TM03DISASSEMBLY ...................................................................................................................... 426
TM03INSPECTION ....................................................................................................................... 426
TM03ASSEMBLY ......................................................................................................................... 426
TM03RADIATOR ASSEMBLY AND SURGE TANK ....................................................................427
TM03SURGE TANK ........................................................................................................................... 427
TM03MANUAL PRESSURE RELIEF VALVE ................................................................................................... 427
TM03FILLER CAP ............................................................................................................................ 427
TM03PRESSURE CONTROL CAP ............................................................................................................. 427
TM03COOLANT LEVEL SENSOR ............................................................................................................. 428
TM03REPLACEMENT ..........................................................................................................428
TM03FAN DRIVE MOTOR ...................................................................................................428
TM03MAINTENANCE .......................................................................................................................... 429
TM036,000 MILE INTERVALS ......................................................................................................... 429
TM03INTRODUCTION AND PREVENTIVE MAINTENANCE ......................................................431
TM03INTRODUCTION.......................................................................................................................... 431
TM03COMPONENT LOCATIONS ............................................................................................................... 431
TM03COMPONENT OPERATION............................................................................................................... 432
TM03STEERING WHEEL AND COLUMN ASSEMBLY ..................................................................................... 432
TM03MITER BOX AND STEERING SHAFT .............................................................................................. 432
TM03POWER STEERING GEAR .......................................................................................................... 432
TM03MECHANICAL OPERATION ........................................................................................................ 433
TM03HYDRAULIC OPERATION ........................................................................................................... 433
TM03STEERING LIMITING VALVE ...................................................................................................... 433
PRESSURE RELIEF AND BYPASS VALVE .......................................................................................... 433
HYDRAULIC PUMP AND RESERVOIR .............................................................................................. 433
HYDRAULIC SYSTEM OPERATION ...................................................................................................... 434
STEERING SYSTEM MAINTENANCE .................................................................................................... 434
6,000 MILE INTERVALS.......................................................................................................... 434
18,000 MILE INTERVALS ........................................................................................................ 434
42,000 MILE INTERVALS (OR ANUALLY) ...................................................................................... 434
SPECIFICATIONS......................................................................................................................... 435
STEERING SYSTEM SERVICE ......................................................................................435
OIL LEVEL............................................................................................................................... 435
SYSTEM DRAIN AND REFILL ........................................................................................................... 435
STEERING LINKAGE ..................................................................................................................... 436
AXLE TURNING ANGLE ................................................................................................................. 436
TURNING ANGLE CHECKS AND ADJUSTMENTS .................................................................................. 437
CHECKING HYDRAULIC LIMITING VALVE SETTINGS........................................................................... 437
SETTING THE AXLE STOP BOLTS ................................................................................................. 438
HYDRAULIC PRESSURE TESTS ......................................................................................................... 438
PUMP MAXIMUM PRESSURE RELIEF ................................................................................................... 438
BACK PRESSURE CHECK........................................................................................................... 439
OPERATING TEMPERATURE CHECK ............................................................................................... 439
FLOW TEST - MINIMUM ALLOWABLE FLOW .................................................................................... 439
STEERING GEAR PRESSURE RELIEF VALVE TEST................................................................................ 439
TROUBLESHOOTING ..................................................................................................440
PRELIMINARY CHECKS .................................................................................................................. 440
SPECIFICATIONS......................................................................................................................... 440
COMPONENT REPLACEMENT AND OVERHAUL..............................................................443
STEERING WHEEL ...................................................................................................................... 443
REMOVAL ........................................................................................................................... 443
INSTALLATION ...................................................................................................................... 443
STEERING COLUMN ..................................................................................................................... 444
REPLACEMENT ...................................................................................................................... 444
REMOVAL ........................................................................................................................... 444
INSTALLATION ...................................................................................................................... 444
STEERING MITER BOX ................................................................................................................. 445
REPLACEMENT ...................................................................................................................... 445
REMOVAL ........................................................................................................................... 445
INSTALLATION ...................................................................................................................... 445
STEERING SHAFT ....................................................................................................................... 445
REPLACEMENT ...................................................................................................................... 445
REMOVAL ........................................................................................................................... 446
INSTALLATION ...................................................................................................................... 446
POWER STEERING GEAR ............................................................................................................... 446
REPLACEMENT ...................................................................................................................... 446
REMOVAL ........................................................................................................................... 446
INSTALLATION ...................................................................................................................... 447
PITMAN ARM REPLACEMENT ........................................................................................................... 447
REMOVAL ................................................................................................................................ 447
INSTALLATION ...................................................................................................................... 447
DRAG LINK REPLACEMENT ............................................................................................................. 448
REMOVAL ........................................................................................................................... 448
INSTALLATION ...................................................................................................................... 448
INSTRUMENT PANEL
OVERVIEW ................................................................................................................451
INSTRUMENT PANEL GAUGES.....................................................................................452
OVERHEAD PANEL .....................................................................................................453

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